Electromagnetic Lock Parts: Every Component, the Egress Rules, and What to Check When One Stops Holding

An electromagnetic lock looks like the simplest device on a commercial opening. It is a coil, a steel plate and two wires. Most of the service calls it generates come from a handful of parts and settings that almost nobody writes down, so this guide names every component, explains how holding force is actually rated, sets out the egress rules the lock has to meet, and gives you a symptom to cause table for the day it stops holding.

Quick Summary

An electromagnetic lock is a coil in a steel housing that is mounted to the frame head, plus a steel armature plate bolted to the door. Energize the coil and the magnetic bond between the two holds the door shut. Cut the current and the bond disappears, which is why every direct pull maglock is fail safe by design.

Key points

  • Holding force is not about door weight. The hinges carry the weight. The rating describes the pull needed to break the magnetic bond.
  • The armature plate is meant to float slightly. Over tightening the sex bolt stops it seating flush and is the most common install fault.
  • Two release methods are recognised by the model codes. Sensor release and door hardware release. Section numbers move between code editions, so confirm with your authority having jurisdiction.
  • A maglock does not replace positive latching on a fire rated opening. The latch stays, and the lock itself has to be labeled for fire door use.
  • Slow release is usually a diode, not magnetism. Fit the suppression the manufacturer calls for and check whether the lock already has it inside.
  • Use 24 VDC on long runs. The same lock draws roughly half the current, so voltage drop hurts you far less.

 

Electromagnetic lock at a glance
QuestionShort answer
What holds the doorMagnetic bond between an energized coil and a steel armature plate
Typical single door ratingsCommonly supplied at 600 lb and 1,200 lb, with higher and lower tiers available
SupplyFiltered, regulated DC. Dual voltage units are selected on a jumper or switch inside the wiring compartment
Fail stateFail safe only. No power means no hold
Needs a latch as wellYes on any fire rated opening, and often on egress doors depending on the release method used
Most common faultMisalignment or an over tightened armature, followed by power supply problems

What Is an Electromagnetic Lock and How Does It Work?

An electromagnetic lock is an electrically operated holding device with no latch, no bolt and no keyway. Current through a coil magnetizes a stack of ferrous plates inside the lock housing. A machined steel armature plate on the door is drawn against the machined face of the housing, and the bond between the two resists anyone pulling the door open.

The behaviour that matters is what happens when the current stops. The bond collapses immediately and the door is free. That single property is why maglocks are treated as a special locking arrangement in the egress sections of the model codes rather than as ordinary door hardware.

Two families exist. A direct pull maglock resists force pulling straight off the magnet face and suits a single swinging door. A shear lock sets locating pins or tabs into recesses in the magnet face, so the load acts across the joint instead of straight off it. That mechanical interlock is what lets shear locks work on double acting doors and on sliding doors, where a header mounted direct pull magnet will not hold.

What Are the Parts of an Electromagnetic Lock?

Most published descriptions stop at "a magnet and a plate". A service tech ordering a replacement needs the rest of the stack, because the mounting hardware fails far more often than the coil does.

 

Electromagnetic lock components and what each one does
PartWhat it doesWhy it matters on a service call
Lock housing and coilStacked ferrous plates wound with copper, potted in a non ferrous fill, with a machined faceRarely the failed part. Suspect it only after power and alignment check out
Armature plateMachined steel plate on the door that the magnet bonds toMust sit flat and cover the magnet poles. Offset or partial contact loses holding force fast
Sex bolt and nutThrough bolts the armature to the doorThe adjustment that decides whether the plate can seat. See below
Rubber washerSits in the armature fastener stackAllows the plate limited movement so it can pivot flush against the magnet
Steel washer and spacersSet standoff and spread load through the doorThicker doors need the correct kit. The wrong stack leaves the plate proud or buried
Anti rotation pinsShort pins driven into the armature faceStop the plate spinning on its bolt and drifting out of alignment
Mounting bracketsL, Z, U or header plate, matched to door swing and frameBrand and model specific. Rarely interchangeable between makes
Filler plate or angle bracketCreates a flat mounting surface where the frame stop is shallowNeeded when the header stop is too narrow for direct mounting
Bond sensorReports that the magnet and armature are actually bondedThe only accessory that tells you the door is really held
Door position switchReports door closed or openOften wired in series so the lock cannot energize before the door settles
Status LEDVisual indication at the lockUseful first check, but it shows the board state, not the bond
Suppression componentDiode or metal oxide varistor across the coilChoice of part changes how fast the lock releases. Covered below

 

Why the Armature Plate Has to Float

Manufacturer instructions describe the armature as designed to pivot slightly so it can compensate for reasonable misalignment. That pivot is the whole point of the rubber washer in the fastener stack. Torque the sex bolt down hard and the plate becomes rigid, which means it can no longer self align against the magnet face.

The field symptom is a lock that reports energized but can be pulled open by hand. Technicians commonly back the armature bolt off between half a turn and a full turn so the plate can snap flat. Treat that as trade practice consistent with the published design intent rather than as a torque figure from a manual.

Replacement armature plate for a Schlage M490 electromagnetic lock
A replacement armature plate. This is the part that has to seat flat against the magnet face, and the part most often ordered after a misalignment problem.

 

What the Mounting Hardware Does, and Why It Falls Off

Maglocks are heavy, and they are held on by a small number of fasteners into a frame head. Thread locking compound ships with most units for exactly that reason, and skipping it is a known cause of units working loose over weeks rather than failing outright.

  • Use the supplied fasteners. Self tapping screws into a frame head are not an equivalent substitute.
  • Apply the thread locker that came in the box. Manufacturers specify different grades for the armature bolt and the housing screws.
  • Re check mounting hardware on a schedule. At least one manufacturer calls for a check every three months.
  • Confirm the frame is actually rigid. A flexing or poorly anchored frame defeats a high force lock no matter what the label says.
Magnetic mounting pack of fasteners for an electromagnetic lock installation
A magnetic mounting pack. The fastener stack is what decides whether the armature can pivot, and it is the part most often substituted with the wrong screws.

How Is Holding Force Rated, and Does Door Weight Matter?

Holding force is the pull required to break the magnetic bond between the housing and the armature. It is not a weight capacity, and it is not related to how heavy the door is. The hinges or pivots carry the weight. This is the single most common misunderstanding among buyers specifying a maglock for the first time.

Published ratings describe either a dynamic load or a static one. A dynamic figure reflects a sudden impact, the kind of load a shoulder or a running push applies. A static figure reflects force applied gradually until the bond lets go. Manufacturers do not always state which they are quoting, so two units with the same number on the box are not necessarily comparable.

Treat the rating as manufacturer declared. Real world performance depends on three things the label cannot describe: whether the armature covers the magnet poles completely, whether the two faces are clean and flat, and whether the frame and door are rigid enough to transfer the load.

 

Selecting holding force by application, not by door weight
ApplicationCommonly specified rangeSelection notes
Interior traffic control, wood or aluminum doorLower tier, around 500 lb to 1,000 lbThe goal is directing traffic, not resisting attack
Standard swinging commercial doorAround 1,000 lb to 1,200 lbThe most commonly supplied tier for general access control
Higher security opening, heavier gauge hollow metalUpper tier, 1,500 lb and aboveOnly useful if the frame and anchoring can transfer the load
Double acting or sliding doorShear lockA direct pull magnet on the header will not hold a slider
Pair of doorsOne lock per leaf, or a double unitEach leaf needs its own magnet and armature

Which Bracket Do You Need: L, Z, U or Header Plate?

Bracket selection follows the swing direction and the frame profile, and brackets are usually specific to the brand and model of lock. Ordering a bracket from one maker for another maker's housing is a common wasted trip.

  1. Outward opening door, deep frame stop. The magnet often mounts directly to the underside of the frame head with no bracket at all.
  2. Outward opening door, shallow frame head. An L bracket offsets the magnet from the door face so the armature still lands squarely.
  3. Inward opening door. An L bracket on the frame head carries the magnet, and a Z bracket carries the armature out to meet it.
  4. Glass or frameless door. A U bracket wraps the top rail. Clearance is frequently the problem, and a purpose made glass door bracket or a shear lock is often the better answer.
  5. Shallow or irregular header. A filler plate or angle bracket builds a flat mounting surface. At least one manufacturer sets a minimum header stop depth below which this is required.

 

Glass and herculite doors are the hard case. There is often no room for a U bracket and no option to drill the glass. Before committing to a maglock on a frameless opening, check bracket clearance against the actual top rail, and price a shear lock or a purpose built glass door lock at the same time.

How Much Power Does a Maglock Draw, and Should You Wire 12V or 24V?

Most commercial maglocks are dual voltage and run on direct current only. Voltage is selected on a jumper or a switch inside the wiring compartment, and some units sense the supply automatically. Check how the unit left the factory before you energize it, because the default is not always the voltage you are feeding it.

Current draw is modest. Published figures for common single door units sit in the low hundreds of milliamps, and the same lock draws roughly half as much at 24 VDC as it does at 12 VDC. That halving is the practical argument for 24 VDC on anything but a short run.

 

Published current draw figures from manufacturer literature
UnitAt 12 VDCAt 24 VDC
Single door, lower tierAround 250 mAAround 130 mA
Single door, standard and higher tierAround 400 mAAround 200 mA
Double unitAround 400 mA per lockAround 200 mA per lock

Two supply rules decide whether the installation behaves. The supply must be filtered and regulated, because alternating current riding on the direct current line is the usual cause of an audible hum at the lock. And the conductor has to be sized for the run, because a voltage drop that looks small on a meter shows up as a door that can be pulled open while the system reports it locked.

If you are planning the wider system, our access control and door hardware integration guide covers power supplies, voltage selection and how electrified devices share a supply. For strike wiring specifically, the electric strike schematic diagram shows the same circuit elements in a different configuration.

What Egress Rules Does an Electromagnetic Lock Have to Meet?

A maglock removes the mechanical link between the door hardware and the latch. Turning the lever or pushing the crash bar does nothing at all unless a switch inside that hardware cuts power to the magnet. That is the reason the model codes treat these locks as a special arrangement with prescriptive requirements.

Two release methods are recognised. Section numbers have been renumbered more than once, so cite the edition your jurisdiction has adopted rather than a number you remember.

The two recognised release methods for electromagnetic locks
MethodHow it releasesWhere the provision sits
Door hardware releaseA switch in the lever, panic bar or other door mounted hardware interrupts power directly when the hardware is operated2021 IBC 1010.2.11. NFPA 101 7.2.1.6.3
Sensor releaseA sensor on the egress side detects an approaching occupant and unlocks, backed by a manual release button and fire alarm interface2021 IBC 1010.2.12. NFPA 101 7.2.1.6.2

 

What Does the Sensor Release Method Require?

The sensor release provision is the more prescriptive of the two. The lock unlocks on a signal from the egress side sensor and on loss of power to that sensor. Loss of power to the lock itself also unlocks it automatically.

  • A manual unlocking device mounted 40 to 48 inches above the floor and within 5 feet of the doors, marked PUSH TO EXIT.
  • Direct interruption of power when that device is operated, independent of any other electronics, holding the door unlocked for at least 30 seconds.
  • Release on fire alarm activation and on sprinkler or fire detection activation, until the system is reset.
  • Emergency lighting on the egress side of the opening.
  • A listed locking system, which in recent editions means listing to the relevant access control standard.
Aluminum push to exit button engraved PUSH TO EXIT for electromagnetic lock egress release
A button engraved PUSH TO EXIT. The sensor release provision calls for a marked manual release that interrupts power directly, mounted within reach of the opening.

What Does the Door Hardware Release Method Require?

Door hardware release is simpler. The hardware on the door leaf has an obvious operating method usable in any lighting, works with one hand, and cuts power the moment it is operated. Loss of power unlocks the door automatically. Where panic hardware or fire exit hardware is required on that opening, operating it has to release the lock as well.

The model codes do not require a fire alarm interface or an auxiliary push button for this method, which surprises people who have only ever installed sensor release systems. Neither method is permitted in high hazard occupancies.

 

Why Is Every Electromagnetic Lock Fail Safe?

A direct pull maglock holds only while current flows. There is no mechanical state in which it can stay locked without power, so fail secure operation is not physically available. Both release provisions also require automatic unlocking on loss of power, which makes the physical property a code requirement as well.

Delayed egress is a separate arrangement with its own code section, not a maglock feature. A delayed egress door holds for a defined period after an alarm sounds and then releases. Our guide to what delayed egress is and when code requires it covers that arrangement in detail.

Can You Put an Electromagnetic Lock on a Fire Rated Door?

Sometimes, and the conditions are strict. The lock has to be labeled for use on a fire door assembly, because every component installed on a fire door needs its own listing. An unlabeled lock on a labeled opening is a deficiency on inspection.

The point that catches people out is latching. A maglock is a holding device, not a latch, and it does not satisfy the positive latching requirement on a fire rated opening. The required latch stays, and it has to actually latch. Positive latching is what stops smoke pressure pushing the door open and carrying fire into the next compartment.

Removing or defeating the latch bolt so a maglock can control the door is a serious deficiency. So is mounting a lock without the frame reinforcement called out in the frame manufacturer's listing, which can compromise the rating of the whole assembly.

If you are working through hardware on rated openings, our commercial door fire rating guide sets out what each rating allows, and the OEM versus aftermarket parts guide explains how substituting a component affects a listing.

Why Is My Maglock Not Holding or Not Releasing?

Almost every maglock fault traces back to alignment, power or suppression. Work the table in order rather than condemning the magnet, because the coil itself is one of the least likely parts to fail.

Electromagnetic lock symptoms, causes and fixes
SymptomMost likely causeWhat to do
Door can be pulled open while the system reports lockedArmature not seating flush, or voltage drop on the runCheck armature float and pole coverage first, then measure voltage at the lock under load
Armature will not sit flat against the magnetSex bolt over tightened, or wrong spacer stack for the door thicknessBack the armature bolt off slightly so the plate can pivot, and confirm the kit matches door thickness
Lock releases one to two seconds lateFlyback diode fitted across a DC coilReview the suppression against the manufacturer instruction, and check whether the lock has internal suppression already
Audible hum or buzz at the lockAlternating current on the direct current supply, or loose mounting hardwareMeter for AC on the DC line, confirm the supply is filtered and regulated, tighten all fasteners
Lock clanks or re energizes while the door is still movingRelock timer too shortExtend the relock delay, or wire a door position switch in series so the lock cannot energize until the door is closed
Lock works on the bench but not installedShared supply overloaded, or per output fusing on the panelCheck the per output rating, not just the total rating of the supply
Status LED on but no holdCollapsed voltage under load, loose connection, or a failed boardMeasure at the lock with the lock connected, not just at the supply
Lock reads bonded but door is openBond sensor or reed switch faultBond sensing hardware does contain moving contacts and can fail. Verify against the door position switch
Local monitoring station with two LED indicators for electromagnetic lock status
A local monitoring station with two LED indicators. Monitoring is how you tell a reported lock state from an actual magnetic bond.

 

Should You Fit a Diode or a Varistor Across the Coil?

Collapsing the field in a coil produces a voltage spike, and installers often fit a suppression component without checking what the lock needs. The choice changes release behaviour in a way that gets blamed on magnetism.

A flyback diode clamps at roughly one volt, so the stored energy bleeds away slowly and the magnet can keep holding the armature for a second or two after power is cut. A metal oxide varistor clamps far higher, so the energy dissipates much faster and the lock drops promptly. Diodes suit small solenoid devices such as strikes. For door magnets the varistor is generally the appropriate part.

Before adding anything, open the wiring compartment and look. Full size units frequently ship with suppression already fitted, and a second component in parallel is how a prompt lock becomes a sticky one. The common advice to degauss the armature or dimple the magnet face is not a fix, and risks damaging the machined surfaces.

When Is a Maglock the Wrong Choice?

Maglocks get specified because they are easy to fit and forgiving of door and frame condition. Those are real advantages. They also come with a code burden that an electric strike or an electrified lockset does not carry, and on some openings they are simply not the right device.

 

Maglock compared with the two common alternatives
FactorElectromagnetic lockElectric strikeElectrified lockset
What is modifiedFrame head and door faceFrame onlyDoor only, plus power transfer
Power transfer to the doorNot requiredNot requiredRequired
Fail state optionsFail safe onlyFail safe or fail secureFail safe or fail secure
Provides positive latchingNoYes, with the lock it servesYes
Does the lever or push bar release itOnly through a switch that cuts powerYes, mechanicallyYes, mechanically
Egress provisions triggeredYes, special locking arrangementNormally noNormally no
Suits fire rated openingsOnly when labeled, and latching still requiredCommonly, when listedCommonly, when listed

Choose something else when the opening needs positive latching that a magnet cannot provide, when the door is frameless glass with no bracket clearance, or when the cost of sensors, release buttons, emergency lighting and fire alarm interface outweighs the saving on hardware. Our comparison of an electrified mortise lock versus an electric strike works through the same decision from the latching side.

 

Need the part, not the theory? Browse electromagnetic lock parts for armature plates, brackets, sex bolts and sensors, or use the diagram lookup across all products and parts to identify a component before you order. Call 845-935-0301 if the part you need is not listed.

About the Author

Security Parts has supplied repair parts for commercial door hardware since 2001. We stock components at the part level for the brands locksmiths actually work on, and our diagram based lookup exists so a technician can identify a component before ordering rather than after. This guide was written by the Security Parts team from supplier documentation and the questions customers bring to us.

If you are maintaining a mixed estate, our commercial door hardware maintenance checklist covers the monthly, quarterly and annual tasks that keep electrified hardware working, and the commercial door hardware troubleshooting guide covers faults across exit devices, closers, locks and strikes.

Frequently Asked Questions

Are maglocks fail safe or fail secure?

Every direct pull maglock is fail safe. It holds only while current flows through the coil, so there is no mechanical state in which it can stay locked without power. Model codes also require the lock to release on loss of power.

How many amps does a maglock draw?

Published figures for common single door units run from about 130 mA to 400 mA, and the same lock draws roughly half as much current at 24 VDC as it does at 12 VDC. Always size the supply from the figure on the unit you are installing.

Does a heavier door need a stronger maglock?

No. The hinges carry the weight of the door. Holding force describes the pull needed to break the magnetic bond, so door weight is not the selection input. Door construction, frame rigidity and the security level required are.

Why is my maglock sticking and releasing slowly?

A slow release on a DC maglock is usually a flyback diode fitted across the coil. A diode clamps at about one volt, so stored energy bleeds away slowly and the magnet can keep holding for a second or two after power is cut.

Can you put an electromagnetic lock on a fire rated door?

Only if the lock itself is labeled for use on a fire door assembly and the opening keeps its required positive latching hardware. A maglock never replaces the latch, and removing or defeating the latch bolt is a serious deficiency.

What is the difference between a bond sensor and a door position switch?

A bond sensor reports whether the magnet and armature are actually bonded. A door position switch reports only whether the door is closed. A door can read closed while the magnet is not holding, which is why serious installations monitor both.

Every electromagnetic lock part named, how holding force is really rated, and what to check first when one stops holding.

Every electromagnetic lock part named, how holding force is really rated, and what to check first when one stops holding.

Every electromagnetic lock part named, how holding force is really rated, and what to check first when one stops holding.